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Automatic quantitative packaging of refractory materials
Heat-resistant coating: Add silicon-aluminum ceramic fibers (accounting for 15%-20%) to the pulp. The heat resistance is enhanced to 1600℃ (while traditional paper supports can only withstand 180℃). The newly baked refractory bricks (with a temperature of approximately 1200℃) are directly packaged without any deformation or combustion.
Solved issues
1、Extreme heat tolerance
Heat-resistant coating: Add silicon-aluminum ceramic fibers (accounting for 15%-20%) to the pulp. The heat resistance is enhanced to 1600℃ (while traditional paper supports can only withstand 180℃). The newly baked refractory bricks (with a temperature of approximately 1200℃) are directly packaged without any deformation or combustion.
Heat radiation shielding: Surface composite aluminum foil reflective layer, reduces heat conduction rate, protects peripheral logistics equipment.
2. Resistance to Abrasion and Compression Damage
Surface hardening treatment: Utilizing a nano-silicon carbide coating (with a hardness of HV 2200), the wear resistance is enhanced by 8 times compared to ordinary trays, and it can withstand the friction caused by sharp edges of refractory materials.
Load-bearing structure optimization: Honeycomb-shaped three-dimensional rib plate design, single support can bear a load of 1.5 tons (size: 1200×800×200mm), compressive strength of 35 MPa.
3. Precise Quantification and Moisture Prevention
Dynamic weighing filling: Integrates a high-precision belt scale (error ≤ 0.3%), automatically adjusts the filling volume for different densities of refractory particles (such as alumina, silicon carbide).
Moisture-proof sealing process: The surface is coated with hydrophobic nano-SiO₂, with the moisture content controlled at ≤ 0.5%, preventing the deterioration of material properties due to moisture absorption.
4. Automated and efficient operations
Mechanical arm collaboration: High-temperature-resistant robotic arm (with ceramic joint protection) for automatic stacking, completing the stacking of 1 ton of goods in 10 minutes, reducing manual labor by 80%.
Intelligent logistics connection: The pallet is embedded with a heat-resistant RFID chip (with a maximum operating temperature of 800℃), and automatically connects to the kiln's discharge system.
Applicable scenarios
- Fire-resistant bricks (alumina type), casting materials (granular), fire-resistant fiber cotton, fine powder fire-resistant coatings.
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